The lodes are most frequently of great size, containing huge masses of galena, and so little gangue that the ore can very easily be dressed to 83 or 84%.
In some cases the iron-bearing mineral, such as magnetite or haematite, can be separated from the gangue after crushing, either mechanically or magnetically, so that the part thus enriched or " concentrated " alone need be smelted.
The duty of the limestone (CaCO 3) is to furnish enough lime to form with the gangue of the ore and the ash of the fuel a lime silicate or slag of such a composition (1) that it will melt at the temperature which it reaches at about level A, of fig.
Lode tin, as tinstone derived from primary deposits is often termed, is mined in the ordinary method, the very hard gangue in which it occurs necessitating a liberal use of explosives.
Holes or " tuyeres " near the bottom or " hearth," and through the melting away, by the heat thus generated, both of the iron itself which has been deoxidized in its descent, and of the other minerals of the ore, called the " gangue," which unite with the FIG.
It is often associated with blende and pyrites, and with calcite, fluorspar, quartz, barytes, chalybite and pearlspar as gangue minerals; in the upper oxidized parts of the deposits, cerussite and anglesite occur as alteration products.
The dry process is more frequently practised, for the easy reducibility of the oxide and sulphide, together with the low melting-point of the metal, renders it possible to effect a ready separation of the metal from the gangue and impurities.
The gangue was quartz, very irregularly distributed in bodies often of great sizes, for the most part nearly or quite barren of ore.
Finally, the improvement in the quality of the iron which resulted from thus completely freeing it from the gangue turned out to be a great and unexpected merit of the indirect process, probably the merit which enabled it, in spite of its complexity, to drive out the direct process.
The second period, by converting the metal into the fusible cast iron and melting this, for the first time removed the gangue of the ore; the third period by giving a temperature high enough to melt the most infusible forms of iron, liberated the slag formed in deriving them from cast iron.
7) the solid matter has become so hot that the now deoxidized iron melts, as does the slag as fast as it is formed by the union of its three constituents, the gangue, the lime resulting from the decomposition of the limestone and the ash of the fuel.
In short, its duty is to " flux " the gangue and ash, and wash out the sulphur.
Of these the silica and alumina are chiefly those which the gangue of the ore and the ash of the fuel introduce, whereas the lime is that added intentionally to form with these others a slag of the needed physical properties.
Thus the more gangue the ore contains, i.e.
The poorer it is in iron, the more limestone must in general be added, and hence the more slag results, though of course an ore the gangue of which initially contains much lime and little silica needs a much smaller addition of limestone than one of which the gangue is chiefly silica.
Below this level the solid charge descends easily, because it consists of coke alone or nearly alone, and this in turn because the temperature here is so high as to melt not only the iron now deoxidized and brought to the metallic state, but also the gangue of the ore and the limestone, which here unite to form the molten slag, and run freely down between the lumps of coke.
The gangue of the ore increases the quantity of slag, which separates the metal from the source of its heat, the flame, and thus delays the rise of temperature; and the purification by " oreing," i.e.
But this ancient furnace does its fourfold work of deoxidizing, melting, removing the gangue and desulphurizing, so very economically that it is not likely to be driven out in other places until the exhaustion of our coal-fields shall have gone so far as to increase the cost of coke greatly.
Water is added, and as soon as the gangue and copper particles have settled the clear solution is decanted, and the residue washed several times in the same way.
In mineral veins and lodes crystallized quartz is usually the most abundant gangue mineral; the crystals are often arranged perpendicular to the walls of the lode, giving rise to a "comby" structure.
Throughout the world, primary deposits of tinstone are in or closely connected with granite or acid eruptive rocks of the same type, its mineral associates being tourmaline, fluorspar, topaz, wolfram and arsenical pyrites, and the invariable gangue being quartz: the only exception to this mode of occurrence is to be found in Bolivia, where the tin ore occurs intimately associated with silver ores, bismuth ores and various sulphides, whilst the gangue includes barytes and certain carbonates.
In practice, however, we never have to deal with pure zinc minerals, but with complex mixtures, which must first of all be subjected to mechanical operations, to remove at least part of the gangue, and if possible also of the heavy metallic impurities.
This is so fusible that it melted, and, running together into a single molten mass, freed itself mechanically from the gangue," as the foreign minerals with which the ore is mixed are called.
The former consist of silver minerals and gangue (vein matter, country-rock).