Steel Sentence Examples

steel
  • He emerged from the thick steel walls into the sunlight.

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  • Steel bars separated us initially, until it was clear she had no desire to harm me.

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  • The doctor's eyes were the color of cold steel, his face stoic, his large form tense.

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  • She strode across the room to the stainless steel sink.

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  • At the sound of steel on leather, Taran lowered himself into a crouch.

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  • After cleaning his water bowl out in the big stainless steel sink, she filled the bowl with water and set it on the floor near his food bowl.

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  • Metallurgy gives us steel with which we can fashion either swords or plowshares.

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  • Cautiously her fingers felt the ground around her and touched the cold steel barrel.

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  • Adrienne grabbed a large stainless steel spoon from its hanger on the wall and primped at her distorted reflection.

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  • Dusty shouted as a chunk of stone crushed a stainless steel cabinet.

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  • She followed, uninterested in the sterile glass and stainless steel landscape.

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  • The elevator door opened and he stepped inside, swallowed by its stainless steel walls.

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  • The first puddling works were opened in 1839, and Troy was long the centre of the New York iron and steel industry; in 1865 the second Bessemer steel works in the United States were opened here.

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  • Rostov was particularly struck by the beauty of a small, pure-bred, red- spotted bitch on Ilagin's leash, slender but with muscles like steel, a delicate muzzle, and prominent black eyes.

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  • She wrapped her hand around the doorknob and turned it from steel into a rag and pushed the door open.

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  • Dusty considered her before gazing back at the mutilated creature on top of the stainless steel lab counter.

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  • Jackson had hoped to make plans with Elisabeth, but he couldn't very well ask her over and say, "Don't mind the steel shutters on all the windows."

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  • However that may be, I was struck by the peculiar toughness of the steel which bore so many violent blows without being worn out.

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  • Extensive coal mines are in the vicinity, and there are manufactures of iron and steel, mill machinery, door and sash factories, etc., as well as several shipbuilding yards.

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  • The death-dealer gave her another long look before she pointed to the stainless steel box at the end of the kitchen.

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  • Retrieving her robe from the bed, she was about to put it on when his hand captured her arm in a steel grip.

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  • Likhachev got up, rummaged in his pack, and soon Petya heard the warlike sound of steel on whetstone.

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  • He was behind Dean and before Dean could realize what was happening, Winston grabbed his right arm and with a quick metallic click Dean was securely fastened to the brass bedpost by a steel handcuff.

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  • A stainless steel sink was set into home made cabinets, whose cutting board top was marred with years of use.

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  • The battles were silent, the swords clashing without the clang of steel she expected to hear.

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  • Parkside's economy was less than spectacular, but at least it didn't require dependency on the fickle business of mines, steel or manufacturing for its fiscal survival.

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  • The first gate consisted of a few dozen men better armed than his team atop a thick steel wall with an iron core.

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  • Direct Processes for making Wrought Iron and Steel.

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  • Steel is produced in Rhenish Prussia.

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  • Kerosene is transported in bulk by various means; specially constructed steel tank barges are used on the waterways of the United States, tank-cars on the railroads, and tank-wagons on the roads.

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  • American stills of the former type are constructed of wrought-iron or steel, and are about 30 ft.

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  • The modern practice is to employ horizontal cylindrical wrought-iron or steel stills, and to introduce steam into the oil.

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  • Many ingenious devices for forming bars have been produced; but generally a strong frame is used, across which steel wires are stretched at distances equal to the size of the bars to be made, the blocks being first cut into slabs and then into bars.

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  • At a cost of $7,200,000, the city completed in 1917 a municipal bridge of massive steel construction, double track and double deck, across the Mississippi.

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  • There are large slaughtering establishments, and factories for the refining of sugar and for the manufacture of tobacco goods, soap and perfumery, lead pencils, iron and steel, railway cars, chemicals, rubber goods, silk goods, dressed lumber, and malt liquors.

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  • It is the junction between the Oudh & Rohilkhand and East Indian railways, the Ganges being crossed by a steel girder bridge of seven spans, each 350 ft.

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  • Coal, oil, natural gas, clay and iron are found in the vicinity, and among the city's manufactures are iron, steel, glass, furniture and pottery.

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  • Among the larger private establishments there existed in the same year seven breweries, one brandy distillery, two jam, two soap and candle factories, two building and furniture works, a factory for spinning thread, one iron and steel works, one paper and one ammonia and soda factory, and one mineral-oil refinery.

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  • According to these statistics the most important articles of export are coal and turf, fruit, minerals, soda, iron and steel, and cattle.

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  • The most important manufactures are iron and steel, carriage hardware, electrical supplies, bridges, boilers, engines, car wheels, sewing machines, printing presses, agricultural implements, and various other commodities made wholly or chiefly from iron and steel.

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  • More steel wire, wire nails, and bolts and nuts are made here than in any other city in the world (the total value for iron and steel products as classified by the census was, in 1905, $42,930,995, and the value of foundry and machine-shop products in the same year was $18,832,487), and more merchant vessels than in any other American city.

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  • It is a centre of the iron and steel industries, producing principally cast steel, cast iron, iron pipes, wire and wire ropes, and lamps, with tin and zinc works, coal-mining, factories for carpets, calcium carbide and paper-roofing, brickworks and breweries.

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  • Among the most dangerous of the last class (the pneumokonioses) is perhaps that in which the dust particles take the form of finely divided freestone, as in stone-dressing and the dry-polishing on the grindstone of steel.

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  • The chief industry is the manufacture of iron and steel.

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  • The Bochumer Verein fur Bergbau (mining) and Gusstahl Fabrication (steel manufacture) is one of the principal trusts in this industry, founded in 1854.

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  • The manufactures include tobacco, and iron and steel goods.

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  • The compass needle is a little steel magnet balanced upon a pivot; one end of the needle, which always bears a distinguishing mark, points approximately, but not in general exactly, to the north,' the vertical plane through the direction of the needle being termed the magnetic meridian.

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  • The poles of a piece of magnetized steel may be at once distinguished if the two ends are successively presented to the compass; that end which attracts the south pole of the compass needle (and is therefore north) may be marked for easy identification.

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  • In the internal field of a long coil of wire carrying an electric current, the lines of force are, except near the ends, parallel to the axis of the coil, and it is chiefly for this reason that the field due to a coil is particularly well adapted for inductively magnetizing iron and steel.

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  • The older operation of magnetizing a steel bar by drawing a magnetic pole along it merely consists in exposing successive portions of the bar to the action of the strong field near the pole.

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  • Let a magnetic pole be drawn several times around a uniform steel ring, so that every part of the ring may be successively subjected to the magnetic force.

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  • Uranium is a white malleable metal, which is pretty hard, though softer than steel.

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  • Zinc is commonly deposited by electrolysis on iron or steel goods which would ordinarily be "galvanized," but which for any reason may not conveniently be treated by the method of immersion in fused zinc. The zinc cyanide bath may be used for small objects, but for heavy goods the sulphate bath is employed.

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  • Part of this commerce (textiles, sugar, tobacco, steel goods) is conveyed by sea to the Pacific ports.

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  • It is enclosed by water-jackets, which are usually cast iron, sometimes mild steel.

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  • General Phenomena Pieces of a certain highly esteemed iron ore, which consists mainly of the oxide Fe 3 0 4, are sometimes found to possess the power of attracting small fragments of iron or steel.

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  • Steel is much more retentive of magnetism than any ordinary iron, and some form of steel is now always used for making artificial magnets.

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  • Magnetism may be imparted to a bar of hardened steel by stroking it several times from end to end, always in the same direction, with one of the poles of a magnet.

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  • If the bar inserted into the coil is of hardened steel instead of iron, the magnetism will be less intense, but a larger proportion of it will be retained after the current has been cut off.

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  • Steel articles, such as knitting or sewing needles and pieces of flat spring, may be readily magnetized by stroking them with the bar-magnet; after having produced magnetism in any number of other bodies, the magnet will have lost nothing of its own virtue.

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  • Again, a steel wire through which an electric current has been passed will be magnetized, but so long as it is free from stress it will give no evidence of magnetization; if, however, the wire is twisted, poles will be developed at the two ends, for reasons which will be explained later.

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  • Iron and its alloys, including the various kinds of steel, though exhibiting magnetic phenomena in a pre-eminent degree, are not the only substances capable of magnetization.

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  • If a bar of hard steel is placed in a strong magnetic field, a certain intensity of magnetization is induced in the bar; but when the strength of the field is afterwards reduced to zero, the magnetization does not entirely disappear.

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  • Steel, which is well suited for the construction of permanent magnets, is said to possess great " coercive force."

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  • The ballistic method is largely employed for determining the relation of induction to magnetizing force in samples of the iron and steel used in the manufacture of electrical machinery, and especially for the observation of hysteresis effects.

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  • The value of the constant / 7 ranges in different metals from about o ooI to 0.04; in soft iron and steel it is said to be generally not far from 0.002.

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  • Shimizu 3 indicate that Steinmetz's formula holds for nickel and annealed cobalt up to B =3000, for cast cobalt and tungsten steel up to B =8000, and for Swedish iron up to B =18,000, the range being in all cases extended at the temperature of liquid air.

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  • A very pure form of iron, which from the method of its manufacture is called " steel," is now extensively used for the construction of dynamo magnets; this metal sometimes contains not more than 0.3% of foreign substances, including carbon, and is magnetically superior to the best commercial wrought iron.

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  • He applied his method with good effect, however, in testing a large number of commercial specimens of iron and steel, the magnetic constants of which are given in a table accompanying his paper.

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  • Several instruments in which the traction method is applied have been devised for the rapid measurement of induction or of magnetization in commercial samples of iron and steel.

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  • Ann., 18 95, 54,655), who found the limiting values of to be 7.5 to 9.5 for iron, and 11.2 to 13.5 for steel, remaining constant up to H = 06; by P. Culmann (Elekt.

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  • While therefore the initial susceptibility of nickel is less than that of iron and steel, the range of magnetic force within which it is approximately constant is about one hundred times greater.

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  • In hardened iron and steel the effect can scarcely be detected, and in weak fields these metals exhibit no magnetic hysteresis of any kind.

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  • According to Joule's observations, the length of a bar of iron or soft steel was increased by magnetization, the elongation being proportional up to a certain point to the square of the intensity of magnetization; but when the " saturation point " was approached the elongation was less than this law would require, and a stage was finally reached at which further increase of the magnetizing force produced little or no effect upon the length.

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  • The truth appears to be that a hardened steel rod generally behaves like one of iron or soft steel in first undergoing extension under increasing magnetizing force, and recovering its original length when the force has reached a certain critical value, beyond which there is contraction.

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  • But this " critical value " of the force is found to depend in an unexpected manner upon the hardness of the steel; the critical value diminishes as the hardness becomes greater up to a certain point, corresponding to a yellow temper, after which it increases and with the hardest steel becomes very high.

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  • For steel which has been made redhot, suddenly cooled, and then let down to a yellow temper, the critical value of the magnetizing force is smaller than for steel which is either softer or harder; it is indeed so small that the metal contracts like nickel even under weak magnetizing forces, without undergoing any preliminary extension that can be detected.

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  • Honda subjected tubes of iron, steel and nickel to the simultaneous action of circular and longitudinal fields, and observed the changes of length when one of the fields was varied while the other remained constant at different successive values from zero upwards.

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  • Nagaoka and Honda, who employed a fluid dilatometer, found that the volume of several specimens of iron, steel and nickel was always slightly increased, no diminution being indicated in low fields; cobalt, on the other hand, was diminished in volume, and the amount of the change, though still very small, was greater than that shown by the other metals.

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  • Steel behaves in a similar manner, but the maximum permeability is not so high as in iron, and the fall, when the critical point is approached, is less abrupt.

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  • Coulomb, 2 however, by using long and thin steel rods, symmetrically magnetized, and so arranged that disturbing influences became negligibly small, was enabled to deduce from his experiments with reasonable certainty the law that the force of attraction or repulsion between two poles varies inversely as the square of the distance between them.

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  • The principal exports are sugar, coal, cereals, wool, forage, cement, chalk, phosphates, iron and steel, tools and metal-goods, thread and vegetables.

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  • As obtained by the reduction of the chloride, it is a steel grey powder of specific gravity 7 06.

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  • Among the city's manufactures are agricultural implements, iron bridges and other structural iron work, watches and watch-cases, steel, engines, safes, locks, cutlery, hardware, wagons, carriages, paving-bricks, furniture, dental and surgical chairs, paint and varnish, clay-working machinery and saw-mill machinery.

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  • Machinery, provisions, largely in the form of tinned and otherwise preserved food, and liquors, clothing, textiles and hardware, chemicals and dynamite, iron and steel work and timber, and jewelry are the chief items in the imports.

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  • The river is here spanned by a long iron and steel bridge connecting with East Hannibal, Ill.

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  • Between the customs house and the railway terminus is the mouth of a small river, the Chiveve, crossed by a steel bridge, the centre span revolving and giving two passages each of 40 ft.

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  • Bath also manufactures lumber, iron and brass goods, and has a considerable trade in ice, coal, lumber and iron and steel.

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  • For his work in advancing the iron trade he received the Bessemer gold medal from the Iron and Steel Institute of Great Britain in 1879.

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  • Wooden rails, protected by iron straps, are sometimes used on underground roads for temporary traffic; but steel rails, similar to, though lighter than, those employed for railways are the rule.

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  • Except in a few instances these were long ago superseded by ron-wire ropes, which in turn have p been replaced by steel because of its greater strength.

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  • A frame of wood or steel, erected at the shaft mouth, and rarely employed except for deep shafts of small cross-section or when the mine cars (tubs) are small, as in many parts of Europe.

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  • Steel frames are more durable than those of wood, and have become common in nearly all mining countries, especially where timber is scarce.

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  • Wooden or steel buckets, holding from 35 to 200 gallons, are employed only for temporary or auxiliary service or for small quantities of water in shallow shafts.

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  • The engine works a massive counter-balanced walking-beam from which is suspended in the shaft a long wooden (or steel) rod, made in sections and spliced together.

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  • Since the introduction of iron ships teak has supplanted oak, because it contains an essential oil which preserves iron and steel, instead of corroding them like the tannic acid contained in oak.

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  • The temperature required in the fusion of sheet-glass and of other glasses produced in tank furnaces is much lower than that attained in steel furnaces, and it is consequently pos Since the discovery of the Rntgen rays, experiments have been made to ascertain the effects of the different constituents of glass on the transparency of glass to X-rays.

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  • In many respects the glassmelting tank resembles the open-hearth steel furnace, but there are certain interesting differences.

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  • Thus the dimensions of the largest glass tanks greatly exceed those of the largest steel furnaces; glass furnaces containing up to 250 tons of molten sible to work glass-tanks continuously for many months together; on the other hand, glass is not readily freed from foreign bodies that may become admixed with it, so that the absence of detachable particles is much more essential in glass than in steel melting.

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  • Finally, fluid steel can be run or poured off, since it is perfectly fluid, while glass cannot be thus treated, but is withdrawn from the furnace by means of either a ladle or a gatherer's pipe, and the temperature required for this purpose is much lower than.

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  • The five K's are (I) the kes or uncut hair of the whole body, (2) the kachh or short drawers ending above the knee, (3) the kara or iron bangle, (4) the khanda or small steel dagger,(5) the khanga or comb.

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  • Round disks made of these substances were placed in a closely fitting cylindrical cavity drilled in a block of steel, the cavity having a circular aperture of two or four centimetres below.

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  • Thus, for instance, to% aluminium bronze is scratched by an ordinary steel knife-blade, yet the sets of needles used for perforating postage stamps last longer if made of aluminium bronze than if made of steel.

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  • But in regard to their power of retaining their magnetism none of them comes at all up to the compound metal steel.

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  • Besides its copper works the town at present possesses extensive tinplate, steel and galvanized sheet works as well as iron and brass foundries, steam-engine factories, brick and tile works, engineering works, flannel factories and chemical works.

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  • The Krajewski crusher has two such E steel rolls, with V-shaped corrugations extending longi tudinally across them.

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  • Nowadays the mould-board is of steel with a chilled and polished surface to give greater wearing qualities and to reduce friction.

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  • In 1905 Anderson ranked first among the cities of the state in the manufacture of carriage and wagon material, and iron and steel.

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  • The staple productions are machinery, railway engines and carriages, steel, tin and bronze wares, pottery, bent and carved wood furniture, textiles and chemicals.

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  • The product has a brilliant white fracture, a specific gravity of 4.87, very friable, but harder than quartz or steel.

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  • Among manufactures are plate glass and bottles, table ware, paper, bricks, iron and steel articles, and steel sheets and billets.

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  • Other important manufactures are iron and steel, slaughtering and meat-packing products, boots and shoes, cigars, furniture, men's clothing, hosiery and knit goods, jute and jute goods, linen-thread, malt liquors, brick, cement, barbed wire, wire nails and planing-mill products.

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  • Solingen is one of the chief seats of the German iron and steel industry, its speciality consisting in all kinds of cutlery, Solingen sword-blades have been celebrated for centuries, and are widely used outside Germany, while bayonets, knives, scissors, surgical instruments, files, steel frames and the like are also produced in enormous quantities.

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  • These articles are largely made by the workmen at their own homes and supplied to the depots of the large dealers; there are about 20,000 workers in steel in Solingen and the vicinity.

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  • In 1777 the state offered a large premium for every pound of steel, similar to German steel, made within its boundaries; and in 1789 a rolling and slitting mill was built near Providence.

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  • The cutting artist lays the piece of unfinished velvet on his bench, and proceeds to carve into the pattern with his chisel, just as though he were shading the lines of the design with a steel pencil.

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  • They also construct carriages, wagons and locomotives, and they may therefore be said to have become entirely independent in the matter of railways, for a government iron-foundry at Wakamatsu in Kishifl is able to manufacture steel rails.

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  • The other volumes dealt with (a) iron and steel, (b) copper and brass, their smelting, conversion and assaying, and chemical experiments thereon.

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  • Imports include cotton and silk goods, coal, iron and steel, petroleum, timber, raw wool, cotton yarn and cork.

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  • Iron-foundries, machine-shops and manufactures of various kinds of iron and steel goods are very numerous.

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  • In the Roman period Styria, which even thus early was famed for its iron and steel, was inhabited by the Celtic Taurisci, and divided geographically between Noricum and Pannonia.

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  • Considerable progress has been made in manufacturing industries, and there are a large number of sugar-mills, cotton factories, woollen mills, smelting works and iron and steel works.

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  • Among its manufactures are machine-shop products (the Wheeling & Lake Erie has shops here), iron and steel, pianos and automobile fittings.

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  • Another steel containing 45% of nickel has, like platinum, the same coefficient of expansion as glass.

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  • Chromium also, in comparatively small quantities, is taking its place as a constituent of steel axles and tires, and in the manufacture of tool-steel.

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  • Steels containing as much as 12% of tungsten are now used as a material for tools intended for turning and planing iron and steel.

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  • Vanadium, molybdenum and titanium may be expected soon to play an important part in the constitution of steel.

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  • Recent progress is reported in the scientific periodicals, especially in The Iron and Steel Metallurgist, formerly The Metallographist (Boston, Mass.), and Metallurgic (Halle).

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  • The gravel is dug by hand and thrown in at the upper end, the stones kept back being removed at intervals by two men with four-pronged steel forks.

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  • The discharge of the comminuted material takes place through an aperture, which is covered by a thin steel plate perforated with numerous slits about Ath in.

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  • The ores, having been broken and ground, generally in tube mills, until they pass a 150 to 200-mesh sieve, are transferred to the leaching vats, which are constructed of wood, iron or masonry; steel vats, coated inside and out with pitch, of circular section and holding up to woo tons, have come into use.

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  • The precipitating boxes, generally made of wood but sometimes of steel, and set on an incline, are divided by partitions into alternately wide and narrow compartments, so that the liquor travels upwards in its passage through the wide divisions and downwards through the narrow divisions.

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  • Siemens and Halske, essentially consists in the electrolysis of weak solutions with iron or steel plate anodes, and lead cathodes, the latter, when coated with gold, being fused and cupelled.

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  • It has important iron and steel works and iron foundries, at which armour-plates, guns and projectiles are made for the Italian navy, also steel castings, machinery and rails, a royal arms factory, and lignite mining.

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  • Among the manufactures of Oneida are wagons, cigars, furniture, caskets, silver-plated ware, engines and machinery, steel and wooden pulleys and chucks, steel grave vaults, hosiery, and milk bottle caps.

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  • The principal industry was the manufacture of iron and steel products, which, including steel and rolling mills, car, foundry and machine shops, and shipyards, represented more than 30% of the total capital, and approximately 25% of the total gross product of the manufactures in the state.

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  • The mounting, the tube, objective-cell, slides, &c., are all of steel.'

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  • Accordingly, in reading the scales A and B (attached to the slides which carry the two halves of the object-glass), it is only necessary to turn the screws until the fixed 1 The primary object was to have the object-glass mounted in steel cells, which more nearly correspond in expansion with glass.

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  • It became then desirable to make the head of steel for sake of uniformity of material, and the advantages of steel in lightness and rigidity for the tube then became evident.

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  • Its tensile strength is higher than that of steel.

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  • Coal, textiles and iron and steel goods figure prominently amongst the imports, and emery, leather, lemons, sponges, flour, valonia and iron ore amongst the exports.

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  • Modern surveying ships no longer make use of hempen lines with enormously heavy sinkers, such as were employed on the " Challenger," but they sound instead with steel piano wire not more than 310 to 215 of an inch in diameter and a detachable lead seldom weighing more than 70 lb.

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  • The following table, based on figures given in the Journal of the Iron and Steel Institute, vol.

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  • In this the filling material, preferably sand, is sent down from the surface through a vertical steel pipe mixed with sufficient water to allow it to flow freely through distributing pipes in the levels commanding the excavations to be filled; these are closed at the bottom by screens of boards sufficiently close to retain the packing material while allowing the water to pass by the lower level to the pumping-engine which returns it to the surface.

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  • In securing the roof and sides of coal workings, malleable iron and steel are now used to some extent instead of timber, although the consumption of the latter material is extremely large.

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  • As a substitute for timber props at the face, pieces of steel joists, with the web cut out for a short distance on either end, with the flanges turned back to give a square bearing surface, have been introduced.

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  • In large levels only the cap pieces for the roof are made of steel joists, but in smaller ones complete arches made of pieces of rails fish-jointed at the crown are used.

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  • In another system introduced by the Mannesmann Tube Company the prop is made up of weldless steel tubes sliding telescopically one within the other, which are fixed at the right height by a screw clamp capable of carrying a load of 15 to 16 tons.

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  • For shaft linings steel rings of H or channel section supported by intermediate struts are also used, and cross-bearers or buntons of steel joists and rail guides are now generally substituted for wood.

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  • The arrangements for this purpose vary, of course, with the amount of work to be done with one fixing of the machinery; where it is likely to be used for a considerable time, the drum and brake are solidly constructed, and the ropes of steel or iron wire carefully guided over friction rollers, placed at intervals between the rails to prevent them from chafing and wearing out on the ground.

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  • Flat ropes of steel or iron wire were and are still used to a great extent, but round ones are now generally preferred.

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  • This is an upright frame, usually made in wrought iron or steel strutted by diagonal thrust beams against the engine-house wall or other solid abutments, the height to the bearings of the guide pulleys being from 80 to 1 00 ft.

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  • The opposite axes are connected with springs which are kept in compression by tension of the rope in drawing but come into action when the pull is released, the side axes then biting into wooden guides or gripping those of steel bars or ropes.

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  • Current progress in mining and other matters connected with coal can best be followed by consulting the abstracts and bibliographical lists of memoirs on these subjects that have appeared in the technical journals of the world contained in the Journal of the Institute of Mining Engineers and that of the Iron and Steel Institute.

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  • The educational establishments include two gymnasia, an episcopal clerical seminary, a seminary for boys and a school of church music. Among the chief manufactures are iron and steel wares, pottery, parquet flooring, tobacco, and lead pencils.

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  • They found that if liquid acetylene in a steel bottle be heated at one point by a platinum wire raised to a red heat, the whole mass decomposes and gives rise to such tremendous pressures that no cylinder would be able to withstand them.

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  • The introduction of acetylene dissolved under pressure in acetone contained in cylinders filled with porous material drew attention again to this use of the gas, and by using a special construction of blowpipe an oxy-acetylene flame is produced, which is far hotter than the oxy-hydrogen flame, and at the same time is so reducing in its character that it can be used for the direct autogenous welding of steel and many minor metallurgical processes.

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  • A flexible steel band, lined with wood blocks, is gripped on the motor fly-wheel or pulley by a screw A, which, together with W, is adjusted to hold the brake steady.

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  • The use of steel wire for the construction of guns was one of Armstrong's early ideas.

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  • They carried coal, wood and grain, also iron-ore, Stinnes having begun to manufacture iron and steel.

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  • These are cylinders of cast iron or steel from 6 in.

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  • The fillet is drawn between two little steel cylinders which do not revolve and are held rigidly in position.

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  • The revolution of an eccentric A causes two short steel cylinders or cutters mounted on a block of iron B, suitably guided, to enter two holes in a plate fixed to the bed of the machine.

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  • At the Royal Mint the blanks are passed between the parallel faces of a revolving steel plate and fixed block.

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  • The beam A is of steel made in one piece, A about II in.

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  • He founded the town of Donora, Pa., and established a large steel mill there.

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  • Among Davenport's manufactures are the products of foundries and machine shops, and of flouring, grist and planing mills; glucose syrup and products; locomotives, steel cars and car parts, washing machines, waggons, carriages, agricultural implements, buttons, macaroni, crackers and brooms. The value of the total factory product for 1905 was $13,695,978, an increase of 38.7% over that of 1900.

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  • On this is situated the village of Clinton, which has large manufactories, among whose products are cotton and woollen fabrics, carpets, wire-cloth, iron and steel, and combs.

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  • Limestone, brownstone and brick-clay also abound in the vicinity; and besides mines and quarries, the city has extensive manufactories of iron, steel, chains, and nuts and bolts.

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  • The principal manufactures are coke, chemicals and boots and shoes; among others are iron and structural steel.

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  • The latest change in the material of bridges has been the introduction of f erro-concrete, armoured concrete, or concrete strengthened with steel bars for arched bridges.

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  • For moderate spans brick, masonry or concrete can be used without excessive cost, but for longer spans steel is more economical, and for very long spans its use is imperative.

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  • The use of wrought iron and later of mild steel has made the construction of such bridges very convenient and economical.

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  • The thermal coefficient of expansion of steel and concrete is nearly the same, otherwise changes of temperature would cause shearing stress at the junction of the two materials.

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  • But it is usual in many cases to provide a sufficient section of steel to carry all the tension.

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  • For steel E =28,000,000 to 30,000,000, or on the average about twelve times its value for concrete.

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  • The amount of steel in the structure may vary from 0.75 to 1.5%.

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  • The concrete not only affords much of the strength to resist compression, but effectively protects the steel from corrosion.

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  • In the suspension bridge iron or steel can be.

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  • After various repairs and strengthenings, including the replacement of the timber girder by an iron one in 1880, this bridge in 1896-1897 was taken down and a steel arch built _ _ __ _ I ?

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  • There are wrought iron saddles and steel rollers on the piers.

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  • Each cable has 19 strands of 278 parallel steel wires, 7 B.W.G.

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  • They rotate on steel shafts 21 in.

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  • Each cable is composed of 37 strands of 208 wires, or 7696 parallel steel wires, No.

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  • Cast steel clamps hold the cable together, and to these the suspending rods are attached.

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  • The main towers consist of a skeleton of steel, enclosed in a facing of granite and Portland stone, backed with brickwork.

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  • A rocker bearing under these pins transmits the load at the joint to the steel columns of the towers.

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  • Wrought iron and, later, steel plate web girders were largely?

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  • The cross girders, stringers and wind-bracing are wrought iron, the rest of mild steel.

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  • The total weight of iron and steel in three spans was about 5000 tons.

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  • The amount of steel used was 38,000 tons exclusive of approach viaducts.

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  • The anchors are built up of steel plates and angle bars, and are buried in a large mass of concrete.

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  • The bridge has three spans, each formed of arches of cast steel.

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  • Each span has four steel double ribs of steel tubes butted and clasped by wrought iron couplings.

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  • The axis is of forged steel 21 in.

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  • Since the erection of the Forth bridge, cantilever bridges have been extensively used, and some remarkable steel arch and suspension bridges have also been constructed.

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  • These carry temporary trusses of timber or steel.

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  • In metal bridges wrought iron has been replaced by mild steel - a stronger, tougher and better material.

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  • Ingot metal or mild steel was sometimes treacherous when first introduced, and accidents occurred, the causes of which were obscure.

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  • Steel has only a small difference of quality in different directions.

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  • There is still controversy as to what degree of hardness, or (which is nearly the same thing) what percentage of carbon, can be permitted with safety in steel for structures.

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  • Soft steel is used for rivets always, and sometimes for the whole superstructure of a bridge, but medium steel more generally for the plates, angle bars, &c., the weight of the bridge being then reduced by about 7% for a given factor of safety.

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  • Moderately hard steel has been used for the larger members of longspan bridges.

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  • Hard steel, if used at all, is used only for compression members, in which there is less risk of flaws extending than in tension members.

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  • With medium or moderately hard steel all rivet holes should be drilled, or punched e in.

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  • In the specification for bridge material, drawn up by the British Engineering Standards Committee, it is provided that the steel shall be acid or basic open-hearth steel, containing not more than o.

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  • From some known examples, C varies from 1500 to 1800 for iron braced parallel or bowstring girders, and from 1200 to 1500 for similar girders of steel.

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  • For ductile iron or mild steel it may be taken as 1.5.

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  • For the Dufferin bridge (steel) the working stress was taken at 6.5 tons per sq.

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  • Taking K for steel girders as 7200 to 9000, Limiting Span in Ft.

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  • A combination bridge is built partly of timber, partly of steel, FIG.

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  • The compression members are of timber, except the struts and bottom chord panels next the river piers, which are of steel.

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  • The tension members are of iron and the pins of steel.

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  • The manufacture of iron and steel goods is carried on; other industries include the manufacture of zinc wares, tanning, distilling and brewing.

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  • His last great engineering work was the construction of the steel bridges for the Nile.

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  • The Tatar zodiac is not unfrequently found engraven on Chinese mirrors in polished bronze or steel of the 7th century, and figured on the " plateau of the twelve hours "' 5 " Orat.

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  • The navy, many of the officers of which are Danes and Norwegians, comprises a steel twin-screw cruiser of 2500 tons which serves as the royal yacht, four steel gunboats of between 500 and 700 tons all armed with modern quick-firing guns, two torpedo-boat destroyers and three torpedo boats, with other craft for river and coast work.

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  • Coal, ironstone and clay are mined in close proximity, and every sort of iron and steel goods is produced.

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  • Iron and steel foundries exist at Kladno near Prague, as well as in Moravia and in Slovakia.

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  • The river is here crossed by three bridges; the (upper) steel arch bridge, built (1895) on the site of the former suspension bridge (built in 1869; blown down in 1889; rebuilt as a suspension bridge) near the Falls, is crossed by double carriageways and footpaths and by an electric railway, and is probably the longest bridge of the kind in the world, being 1240 ft.

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  • It substituted specific duties for the ad valorem duties of 1846 and 1857, and made some other changes of significance, as in the higher duties upon iron and steel.

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  • In 1870, while some duties were lowered, others were raised, as, for instance, those on steel rails and on marble.

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  • Certain duties were reduced (though in no case greatly reduced) such as those upon wool, some woollens, cheaper grades of cotton cloths, iron, steel rails, copper.

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  • To this policy, however, there was a significant exception in the iron and steel schedule, where the reduced duties of 1894 were left mainly unchanged.

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  • But this was only a preliminary to the success attending his development of the iron and steel industries at Pittsburg.

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  • Foreseeing the extent to which the demand would grow in America for iron and steel, he started the Keystone Bridge works, built the Edgar Thomson steel-rail mill, bought out the rival Homestead steel works, and by 1888 had under his control an extensive plant served by tributary coal and iron fields, a railway 4 25 m.

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  • In the manufacture of vehicles, harness, leather, hardwood lumber, wood-working machinery, machine tools, printing ink, soap, pig-iron, malt liquors, whisky, shoes, clothing, cigars and tobacco, furniture, cooperage goods, iron and steel safes and vaults, and pianos, also in the packing of meat, especially pork,' it ranks very high among the cities of the Union.

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  • The value of its factory products in 1905 was $ 1 7, 1 4 6, 33 8 (1 4.3% more than in 1900), the more important being those of steel works and rolling mills ($4,528,907), blast furnaces, steam railway repair shops, cigar and cigarette factories ($1,258,498), foundries and machine shops ($953,617), boot and shoe factories ($922,568), flouring and grist mills, slaughtering and meat-packing establishments and silk mills.

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  • Steelton is in an agricultural district, but its industrial importance is due primarily to the vast steel works of the Pennsylvania Steel Company.

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  • The town possesses iron, steel and brass works, railway wagon works, potteries, glass-works, breweries, saw-mills and rope-yards.

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  • The Murrumbidgee is here spanned by a steel viaduct, the approaches of which are formed by heavy embankments.

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  • This steel represents about one-half of the original thermit by weight and one-third by volume.

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  • Thermit is now used considerably in the foundry for purifying iron and steel in the ladle.

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  • During his eleven years' ministry (1876-1878 with Depretis, 1884-1891 with Depretis and Crispi, 1896-1898 with Rudini), he succeeded in creating large private shipyards, engine works and metallurgical works for the production of armour, steel plates and guns.

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  • There in the 19th century Senor Zuloaga successfully revived the artistic inlaying of gold and silver in steel and iron.

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  • Steel seems to have been made here from native iron in 1727, and in 1740 the General Court of Connecticut granted three Connecticut citizens who sought to make steel in "Symsbury" a fifteen years' monopoly of making steel in the colony.

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  • Both in the town and neighbourhood there are numerous foundries and works for iron, brass, steel and bronze goods, while other manufactures include wire, needles and pins, fish-hooks, machinery, umbrella-frames, thimbles, bits, furniture, chemicals, coffee-mills, and pinchbeck and britanniametal goods.

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  • For ordinary standards of length Guillaume's alloy (invar) of nickel (35.7%) and steel (64.3%) is used, as it is a metal that can be highly polished, and is capable of receiving fine graduations.

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  • Scranton better grades of iron ore and of limestone were procured, and within a decade a rolling mill, a nail factory and a manufactory of steel rails were established, and adequate facilities for railway transportation were provided.

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  • Other important manufactories are flour mills, of which there were over 500 in 1904; iron and steel works, of which there are 7 large establishments, including the immense plant at Monterey; 90 smelters for the reduction of precious metals; tanneries, potteries, and factories for the manufacture of hats, paper, linen, hammocks, harness and saddles, matches, explosives, aerated waters, soap, furniture, chocolate and sweetmeats.

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  • These inducements have attracted large sums of foreign capital and have brought into the country large numbers of skilled operatives, especially in the cotton, iron and steel, and smelting industries.

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  • There were 2 old despatch boats and 2 old unarmoured gunboats, a steel training cruiser, the " Zaragoza," and 5 small modern gunboats.

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  • They are then cut direct from the head and the bark is easily removed by drawing the rods through a bifurcated hand-brake of smooth, well-rounded steel, framed in wood.

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  • Iron and steel goods are produced in the so-called "Enneper Strasse," the valley of the Ennepe, a small tributary of the Ruhr with the town of Hagen, and in the neighbouring towns of Bochum, Dortmund, Iserlohn and Altena, and also in the Siegen district.

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  • Its industries include iron and steel works, breweries, distilleries and brickyards, and the manufacture of starch, sugar, malt, machinery and artificial manure.

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  • Their distinguishing habiliments are long hair wound round a small dagger and bearing a comb inserted in it, a steel bracelet and short drawers.

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  • An active trade, fostered by abundant railway communications, is combined with manufactures of iron and steel wares, paper, chemicals, vinegar, physical and optical instruments, besides artistic printing and lithography.

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  • The manufacture of lumber and timber gave employment to the largest total number of workers; and this industry, together with those of foundry and machine shops (including locomotives, stoves and furnaces), cotton goods (including small wares), railway car and repair shops, and iron and steel, were (in order) the five greatest employers of labor.

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  • In each of four other industries the products exceeded in value five hundred millions of dollars, namely, those of foundry and machine shops, flour and grist mills, iron and steel, and lumber and timber.

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  • Both in 1905 and in 1900 the group of industries classed as of food and kindred products ranked first in the cost of materials used and the value of products; the group of iron and steel ranking first in capital and in wages paid; and textiles in the number of wage-earners employed.

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  • Ihe output of pig iron and steel in 1907 was 25,781,361 and 23,362,594 long tons respectively.

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  • It is believed that the first steel made in the United States was made in Connecticut in 1728.

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  • Crucible steel was first successfully produced in 1832, Bessemer and open-hearth in 1864.

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  • Precious stones ($43,620,591); fruits and nuts; copper, iron and steel; tobacco (leaf $25,897,650; manufactured, $4,138,521); tin; spirits, wines and liquors; oils, paper, works of art, tea and leather ($16,270,406), being the remaining items in excess of $15,000,000 each.

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  • Guadalajara is surrounded by a fertile agricultural district and is an important commercial town, but the city is chiefly distinguished as the centre of the iron, steel and glass industries of Mexico.

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  • Under the stimulus of federal bounties, the production of pig iron and of steel, chiefly from imported ore, is rapidly increasing.

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  • There are also iron, steel and tinplate works both at Cwmavon and at Port Talbot, which, when it consisted only of docks, was appropriately known as Aberavon Port.

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  • The manufacture of steel, though in its infancy, gave promise of equalling that of iron, and the coke industry is also of growing importance, the product of Alabama during the five years from 1896 to 1901 showing a greater increase, relatively, than that of the other states.

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  • In 1900 the state ranked sixth and in 1905 fifth among the states of the United States in the manufactures of iron and steel.

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  • In 1905 the value of the product was 2.7% of the value of the total iron and steel product of the country, and 22.6% of the value of all the state's factory products.

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  • The demand for coke is due to the rapidly growing iron and steel industry.

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  • It contains one of the largest steel works in the United Kingdom.

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  • The industries of Pistoia include iron and steel works, especially manufactures of glass, silk, macaroni, woollens, olive oil, ropes, paper, vehicles and fire-arms. The word "pistol" is derived (apparently through pistolese, a dagger - dagger and pistol being both small arms) from Pistoia, where that weapon was largely manufactured in the middle ages.

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  • Some of the plants are among the largest in existence, notably the Union and the Wagner Palace car works, the Union dry docks, the steel plants of the Lackawanna Iron and Steel Company, and the Larkin soap factory.

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  • The silk to be opened is placed on a latticed sheet or feeder, and thus slowly conveyed to a series of rollers or porcupines (rollers set with rows of projecting steel pins), which hold the silk firmly while presenting it to the action of a large receiving drum, covered with a sheet of vulcanized rubber, set all over with fine steel teeth.

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  • As the drum revolves at a good speed, the silk is drawn by the steel teeth through the porcupines into the drum in more or less straight and parallel fibres.

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  • The lap is taken to the filling engine, which is similar in construction and appearance to the opener as far as the feeding arrangements are concerned, but the drum, in place of being entirely covered with fine steel teeth, is spaced at intervals of from 5 to to in.

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  • This drum revolves slowly, and in its revolution conveys the fringes of silk past two quickly running smaller combing drums. These combing drums being covered with fine steel teeth penetrate their combs through the fringes of silk depending from the large drum, thus combing through the silk.

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  • These rollers present the silk to a set of fallers (steel bars into which are fixed fine steel pins), which carry forward the silk to another pair of rollers, which draw the silk through the pins of the fallers and present it to the rollers in a continuous way, thus forming a ribbon of silk called a " sliver."

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  • Huntington has extensive railway car and repair shops, besides foundries and machine shops, steel rolling mills, manufactories of stoves and ranges, breweries and glass works.

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  • The effects of the iron and steel used in the construction of ships upon the compass occupied the attention of the ablest physicists of the i 9th century, with results which enable navigators to conduct their ships with perfect safety.

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  • The hull of an iron or steel ship is a magnet, and the distribution of its magnetism depends upon the direction of the ship's head when building, this result being produced by induction from the earth's magnetism, developed and impressed by the hammering of the plates and frames during the process of building.

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  • The term "iron" used in these pages includes the "steel" now commonly employed in shipbuilding.

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  • He introduced a pattern having four or five parallel straight strips of magnetized steel fixed under a card, a form which remained the standard admiralty type until the introduction of the modern Thomson (Kelvin) compass in 1876.

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  • He succeeded in liquefying several gases; he investigated the alloys of steel, and produced several new kinds of glass intended for optical purposes.

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  • In this field he contributed to our knowledge of the manufacture of iron and steel, sulphuric acid, glass and paper, and in particular worked at the saponification of fats with sulphuric acid and the utilization of palmitic acid for candle-making.

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  • By far the most important industry is the production of iron and steel.

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  • The value of the output of iron and steel increased from $264,571,624 in 1890 to $471,228,844 in 1905, and the state furnished 46.5% of the pig-iron and 54% of the steel and malleable iron produced in the entire country.

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  • The manufacture of great quantities of coke has resulted from the demand for this product in the iron and steel industry and from the abundance of coking coal; the manufacture of glass has been promoted by the supply of glass sand and natural gas in the west of the state; the manufacture of leather by the abundance of hemlock bark; the manufacture of pottery, terra-cotta and fire-clay products by the abundance of raw material; the manufacture of silk and silk goods by the large number of women and girls who came into the state in families of which the men and boys were employed in mining and picking anthracite coal; and in each of these industries as well as in a few others the state has for many years produced a large portion of the country's product.

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  • Within its limits, in 1905, all the sugar and molasses were manufactured and much of the petroleum was refined, nearly all of the iron and steel ships and steam locomotives were built, and 93% of the carpets and rugs were made, and the total value of the manufactures of this city in that year was nearly one-third of that for the entire state.

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  • Nearly 20% of the iron and steel was produced by Pittsburg together with Allegheny,with which it has since been consolidated, and the production of these is the leading industry of New Castle, Johnstown, Duquesne, McKeesport, Sharon, Braddock and Dubois, also in the west part of the state and of Reading, Harrisburg, Steelton, South Bethlehem, Pottstown, Lebanon, Phoenixville and Danville in the east part.

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  • The calling in of Pinkerton detectives from Chicago and New1690-1691-1691-16 931691-1693York to settle a strike in the Carnegie steel works at Homestead in 1892 precipitated a serious riot, in which about twenty persons were killed.

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  • According to circumstances, the colour of the light obtained from a Plucker vacuum tube changes "from red to a rich steel blue," to use the words of Crookes, who first described the phenomenon.

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  • It lies on the small river Drone, a tributary of the Rother, in a busy industrial district in which are numerous coal-mines, and there are iron foundries and manufactures of tools and other iron and steel goods.

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  • A remarkable extension of the use of concrete has been made possible by the introduction of scientific methods of combining it with steel or iron.

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  • A special nickelchrome steel was manufactured and machined by Messrs.

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  • Krupp for use for the outer tube of the German navy periscope used before the war, and a similar steel was developed and used in the British service, but it is costly and more difficult to machine to the required accuracy than is the case with bronze.

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  • Lying close to the Harkort iron and sulphur mines, and within the populous and rich mineral district on the lower Rhine, it carries on iron-founding, wire-drawing and the manufacture of machinery of various kinds, besides an active trade in iron, steel and brass goods.

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  • The Heroult cell consists of a square iron or steel box lined with carbon rammed and baked into a solid mass; at the bottom is a cast-iron plate connected with the negative pole of the dynamo, but the actual working cathode is undoubtedly the layer of already reduced and molten metal that lies in the bath.

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  • In the casting of iron, steel and brass, the addition of a trifling proportion (0.005%) removes oxide and renders the molten metal more fluid, causing the finished products to be more homogeneous, free from blow-holes and solid all through.

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  • Probably the widest field is still in the purification of iron and steel.

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  • The individual and collective influence of the several impurities which occur in the product of the Heroult cell is still to seek, and the importance of this inquiry will be seen when we consider that if cast iron, wrought iron and steel, the three totally distinct metals included in the generic name of "iron" - which are only distinguished one from another chemically by minute differences in the proportion of certain non-metallic ingredients - had only been in use for a comparatively few years, attempts might occasionally be made to forge cast iron, or to employ wrought iron in the manufacture of edge-tools.

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  • Owing to a dangerous bar at the mouth of the Magdalena the trade of the extensive territory tributary to that river, which is about 60 ho of that of the entire country, must pass in great part through Barranquilla and its seaport, making it the principal commercial centre of the republic. Savanilla was used as a seaport until about 1890, when shoals caused by drifting sands compelled a removal to Puerto Colombia, a short distance westward, where a steel pier, 4000 ft.

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  • It consists of a heavy cast-iron platform (a) mounted on four steel balls (b) which run in V guides of hardened steel.

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  • Permanent labels may also be made from sheet lead, the names being punched in by means of steel type.

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  • The park was presented in 1862 by the widow of Joseph Locke, M.P. The manufacture of iron and steel, and the weaving of linen and other cloth, are the two principal industries; but there are also bleachfields, printfields, dyeworks, sawmills, cornmills and malt-houses; and the manufacture of glass, needles and wire is carried on.

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  • In 1872 he took up construction in steel and started the Dalmarnock ironworks, becoming an expert in bridge-building.

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  • For one kind of meat we could substitute another; wool could be replaced by cotton, silk or fur; were our common silicate glass gone, we could probably perfect and cheapen some other of the transparent solids; but even if the earth could be made to yield any substitute for the forty or fifty million tons of iron which we use each year for rails, wire, machinery, and structural purposes of many kinds, we could not replace either the steel of our cutting tools or the iron of our magnets, the basis of all commercial electricity.

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  • So strong is the effect of carbon that the use to which the metal is put, and indeed its division into its two great classes, the malleable one, comprising steel and wrought iron, with less than 2.20% of carbon, and the unmalleable one, cast iron, with more than this quantity, are based on carbon-content.

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  • The essential characteristic of wrought iron was its nearly complete freedom from carbon; that of steel was its moderate carbon-content (say between 0.30 and 2.2%), which, though great enough to confer the property of being rendered intensely hard and brittle by sudden cooling, yet was not so great but that the metal was malleable when cooled slowly; while that of cast iron was that it contained so much carbon as to be very brittle whether cooled quickly or slowly.

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  • Beyond this, wrought iron, and certain classes of steel which then were important, necessarily contained much slag or " cinder," because they were made by welding together pasty particles of metal in a bath of slag, without subsequent fusion.

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  • But the best class of steel, crucible steel, was freed from slag by fusion in crucibles; hence its name, " cast steel."

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  • Between 1860 and 1870 the invention of the Bessemer and open-hearth processes introduced a new class of iron to-day called " mild " or " carbon wcarbon steel," which lacked the essential property of steel, the hardening power, yet differed from the existing forms of wrought iron in freedom from slag, and from cast iron in being very malleable.

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  • Logically it was wrought iron, the essence of which was that it was (I) " iron " as distinguished from steel, and XIV.

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  • Instead of inventing a wholly new name for the wholly new product, they appropriated the name " steel," because this was associated in the public mind with superiority.

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  • This they did with the excuse that the new product resembled one class of steel - cast steel - in being free from slag; and, after a period of protest, all acquiesced in calling it " steel," which is now its firmly established name.

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  • The old varieties of wrought iron, steel and cast iron preserve their old names; the new class is called steel by main force.

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  • As a result, certain varieties, such as blister steel, are called " steel " solely because they have the hardening power, and others, such as low-carbon steel, solely because they are free from slag.

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  • But the former lack the essential quality, slaglessness, which makes the latter steel, and the latter lack the essential quality, the hardening power, which makes the former steel.

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  • These anomalies, however confusing to the general reader, in fact cause no appreciable trouble to important makers or users of iron and steel, beyond forming an occasional side-issue in litigation.

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  • Steel is iron which is malleable at least in some one range of temperature, and also is either (a) cast into an initially malleable mass, or (b) is capable of hardening greatly by sudden cooling, or (c) is both so cast and so capable of hardening.

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  • Ingot iron is slagless steel with less than 0.30% of carbon.

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  • Ingot steel is slagless steel containing more than 0.30% of carbon.

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  • Weld steel is slag-bearing iron malleable at least at some one temperature, and containing more than 0.30% of carbon.

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  • Moreover, the coals which deoxidized the iron would inevitably carburize some lumps of it, here so far as to turn it into the brittle and relatively useless cast iron, there only far enough to convert it into steel, strong and very useful even in its unhardened state.

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  • Thus it is almost certain that much of the earliest iron was in fact steel.

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  • How soon after man's discovery, that he could beat iron and steel out while cold into useful shapes, he learned to forge it while hot is hard to conjecture.

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  • However this may be, very soon after man began to practise hot-forging he would inevitably learn that sudden cooling, by quenching in water, made a large proportion of his metal, his steel, extremely hard and brittle, because he would certainly try by this very quenching to avoid the inconvenience of having the hot metal about.

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  • But the invaluable and rather delicate art of tempering the hardened steel by a very careful and gentle reheating, which removes its extreme brittleness though leaving most of ifs precious hardness, needs such skilful handling that it can hardly have become known until very long after the art of hot-forging.

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  • That the ancients should have discovered an art of hardening bronze is grossly improbable, first because it is not to be hardened by any simple process like the hardening of steel, and second because, if they had, then a large proportion of the ancient bronze tools now known ought to be hard, which is not the case.

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  • Because iron would be so easily made by prehistoric and even by primeval man, and would be so useful to him, we are hardly surprised to read in Genesis that Tubal Cain, the sixth in descent from Adam, discovered it; that the Assyrians had knives and saws which, to be effective, must have been of hardened steel, i.e.

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  • For brevity we may call these the periods of wrought iron, of cast iron, and of molten steel, recognizing that in the second and third the earlier processes continued in use.

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  • The next great improvement in blast-furnace practice came in 1811, when Aubertot in France used for heating steel the furnace gases rich in carbonic oxide which till then had been allowed to burn uselessly at the top of the blast furnace.

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  • About 1740 Benjamin Huntsman introduced the " crucible process " of melting steel in small crucibles, and thus freeing it from the slag, or rich iron silicate, with which it, like wrought iron, was mechanically mixed, whether it was made in the old forge or in the puddling furnace.

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  • This removal of the cinder very greatly improved the steel; but the process was and is so costly that it is used only for making steel for purposes which need the very best quality.

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  • In 1856 Bessemer not only invented his extraordinary process of making the heat developed by the rapid oxidation of the impurities in pig iron raise the temperature above the exalted melting-point of the resultant purified steel, but also made it widely known that this steel was a very valuable substance.

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  • Knowing this, and having in the Siemens regenerative gas furnace an independent means of generating this temperature, the Martin brothers of Sireuil in France in 1864 developed the open-hearth process of making steel of any desired carbon-content by melting together in this furnace cast and wrought iron.

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  • These include the austenitic or gamma non-magnetic manganese steel, already patented b y Robert Hadfield in 1883, the first important known substance which combined great malleableness with great hardness, and the martensitic or beta " high speed tool steel " of White and Taylor, which retains its hardness and cutting power even at a red heat.

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  • Constitution of Iron and Steel.-The constitution of the various classes of iron and steel as shown by the microscope explains readily the great influence of carbon which was outlined in §§ 2 and 3.

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  • Just as a granite is a conglomerate or mechanical mixture of distinct crystalline grains of three perfectly definite minerals, mica, quartz, and felspar, so iron and steel in their usual slowly cooled state consist of a mixture of microscopic particles of such definite quasiminerals, diametrically unlike.

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  • But this change may be prevented so as, to preserve the austenite in the cold, either very incompletely, as when high-carbon steel is " hardened," i.e.

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  • Austenite may contain carbon in any proportion up to about 2.2 It is non-magnetic, and, when preserved in the cold either by quenching or by the presence of manganese, nickel, &c., it has a very remarkable combination of great malleability with very marked hardness, though it is less hard than common carbon steel is when hardened, and probably less hard than martensite.

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  • Suddenly cooled carbon steel, Steep Cast Iron no; d ` r t1?at J ustenite+ Cementite.

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  • Only in the presence of much manganese, nickel, or their equivalent can the true austenite be preserved in the cold so completely that the steel remains non-magnetic.

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  • According to our present theory, it is chiefly to beta iron, preserved in one of these ways, that all of our tool steel proper, i.e.

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  • It is the common, very magnetic form of iron, in itself ductile but relatively soft and weak, as we know it in wrought iron and mild or low-carbon steel.

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  • The large massive plates of cementite which form the network or skeleton in hyper-eutectoid steels should, under distortion, naturally tend to cut, in the softer pearlite, chasms too serious to be healed by the inflowing of the plastic ferrite, though this ferrite flows around and Steel White Cast Iron 100 75 K 0 ?

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  • Rivet steel, which above all needs extreme ductility to endure the distortion of being driven home, and tube steel which must needs weld easily, no matter at what sacrifice of strength, are made as free from carbon, i.e.

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  • The distortion which rails undergo in manufacture and use is incomparably less than that to which rivets are subjected, and thus rail steel may safely be much richer in carbon and hence in cementite, and therefore much stronger and harder, so as to better endure the load and the abrasion of the passing wheels.

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  • Carbon-Content of Hardened Steels.-Turning from these cases in which the steel is used in the slowly cooled state, so that it is a mixture of pearlite with ferrite or cementite, i.e.

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  • Railway car springs, which are exposed to great shock, have typically about 0.75% of carbon; common tool steel, which is exposed to less severe shock, has usually between 0.75 and 1.25%; file steel, which is subject to but little shock, and has little demanded of it but to bite hard and stay hard, has usually from 1.25 to 1 5 o %.

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  • The carboncontent of steel is rarely greater than this, lest the brittleness be excessive.

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  • To take a second case, molten hypo-eutectoid steel of 0.20% of carbon on freezing from K to x passes in the like manner to the state of solid austenite, -y-iron with this 0.20% of carbon dissolved in it.

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  • All these phenomena are parallel with those of 1 oo% carbon steel at this same critical point Ar l.

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  • As such steel cools slowly past Ar3, Ar 2 and Ar 1, it loses its hardening power progressively.

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  • They are non-magnetic or very feebly magnetic. But the critical points of such nickel steel though thus depressed, are not destroyed; and if it is cooled in liquid air below its Ar, it passes to the a state and becomes magnetic.

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  • Looking at the matter in a broad way, in all these carbon-iron alloys, both steel and cast irons, part of the carbon may be dissolved in the iron, usually as austenite, e.g.

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  • For instance, though in cast iron, which is rich in carbon, that carbon passes comparatively easily into the state of graphite, yet in steel, which contains much less carbon, but little graphite forms under most conditions.

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  • Thermal Treatment.-The hardening, tempering and annealing of steel, the chilling and annealing of cast iron, and the annealing of malleable cast iron are explained readily by the facts just set forth.

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  • The hardening of steel consists in first transforming it into austenite by heating it up into region 4 of fig.

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  • The degree of hardening which the steel undergoes increases with its carbon-content, chiefly because, during sudden cooling, the presence of carbon acts like a brake to impede the transformations, and thus to increase the quantity of 0-iron caught in transit, but probably also in part because the hardness of this 0-iron increases with its carbon-content.

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  • Thus, though sudden cooling has very little effect on steel of o io% of carbon, it changes that of 1.50% from a somewhat ductile body to one harder and more brittle than glass.

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  • The Tempering and Annealing of Steel.-But this sudden cooling goes too far, preserving so much 0-iron as to make the steel too brittle for most purposes.

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  • This brittleness has therefore in general to be mitigated or " tempered," unfortunately at the cost of losing part of the hardness proper, by reheating the hardened steel slightly,

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  • Like the hardening of steel, it hinders the transformation of the austenite, whether primary or eutectic, into pearlite+cementite, and thus catches part of the iron in transit in the hard a state.

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  • Thus, prior exposure to a temperature materially above Ac 3 coarsens the structure of most steel, in the sense of giving it, when cold a coarse fracture, and enlarging the grains of pearlite, &c., later found in the slowly cooled metal.

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  • This injury fortunately can be cured either by reheating the steel to Ac 3 when it " refines," i.e.

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  • Hence steel which has been heated very highly, whether for welding, or for greatly softening it so that it can be rolled to the desired shape with but little expenditure of power, ought later to be refined, either by reheating it from below Are to slightly above Ac 3 or by rolling it after it has cooled to a relatively low temperature, i.e.

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  • Steel castings have initially the extremely coarse structure due to cooling without mechanical distortion from their very high temperature of solidification; they are " annealed," i.e.

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  • The general order of merit of a given variety or specimen of iron or steel may be measured by the degree to which it combines strength and hardness with ductility.

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  • These two classes of properties tend to exclude each other, for, as a general rule, whatever tends to make iron and steel hard and strong tends to make it correspondingly brittle, and hence liable to break treacherously, especially under shock.

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  • Manganese steel and nickel steel form an important exception to this rule, in being at once very strong and hard and extremely ductile.

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  • Nickel steel, which usually contains from 3 to 3.50% of nickel and about 0.25% of carbon, combines very great tensile strength and hardness, and a very high limit of elasticity, with great ductility.

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  • For instance, following Krupp's formula, the side and barbette armour of war-vessels is now generally if not universally made of nickel steel containing about 3.25% of nickel, 0.40% of carbon, and 1.50% of chromium, deeply carburized on its impact face.

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  • Here the merit of nickel steel is not so much that it resists perforation, as that it does not crack even when deeply penetrated by a projectile.

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  • In a direct competitive test the presence of 3.25% of nickel increased nearly sixfold the number of rotations which a steel shaft would endure before breaking.

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  • As actually made, manganese steel contains about 12% of manganese and 1.5 o% of carbon.

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  • Although the presence of 1.50% of manganese makes steel relatively brittle, and although a further addition at first increases this brittleness, so that steel containing between 4 and 5.5% can be pulverized under the hammer, yet a still further increase gives very great ductility, accompanied by great hardness-a combination of properties which was not possessed by any other known substance when this remarkable alloy, known as Hadfield's manganese steel, was discovered.

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  • Its behaviour in this respect is thus the opposite of that of carbon steel.

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  • But neither this nor any other procedure softens manganese steel rapidly.

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  • Chrome steel, which usually contains about 2% of chromium and o 80 to 2% of carbon, owes its value to combining, when in the " hardened " or suddenly cooled state, intense hardness with a high elastic limit, so that it is neither deformed permanently nor cracked by extremely violent shocks.

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  • These are made of alternate layers of soft wrought iron and chrome steel hardened by sudden cooling.

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  • The hardness of the hardened chrome steel resists the burglar's drill, and the ductility of the wrought iron the blows of his sledge.

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  • Vanadium in small quantities, 0.15 or 0.20%, is said to improve steel greatly, especially in increasing its resistance to shock and to often-repeated stress.

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  • Tungsten steel, which usually contains from 5 to Io% of tungsten and from 1 to 2% of carbon, is used for magnets, because of its great retentivit.y.

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  • Impurities.-The properties of iron and steel, like those of most of the metals, are profoundly influenced by the presence of small and sometimes extremely small quantities of certain impurities, of which the most important are phosphorus and sulphur, the former derived chiefly from apatite (phosphate of lime) and other minerals which accompany the iron ore itself, the latter from the pyrite found not only in most iron ores but in nearly all coal and coke.

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  • All commercial iron and steel contain more or less of both these impurities, the influence of which is so strong that a variation of o o, %, i.e.

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  • The best tool steel should not contain more than 0.02% of either, and in careful practice it is often specified that the phosphorus and sulphur respectively shall not exceed 0.04 and o 05% in the steel for important bridges, or o 06 and 0 07% in rail steel, though some very prudent engineers allow as much as 085% or even o To% of phosphorus in rails.

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  • In passing, it may be noted that the cost of the ore itself forms a relatively small part of the cost even of the cruder forms of steel, hardly a quarter of the cost of such simple products as rails, and an insignificant part of the cost of many most important finished objects, such as magnets, cutting tools, springs and wire, for which iron is almost indispensable.

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  • Hence the addition to the cost of finished steel objects which is due to our being forced to use progressively poorer and poorer ores is likely to be much less than the addition due to the progressive rise in the cost of coal and in the cost of labour, because of the ever-rising scale of living.

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  • The most important seat of the manufacture of cutlery and the finer kinds of steel is at Sheffield.

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  • Sweden has abundant, rich and very pure iron ores, but her lack of coal has restricted her iron manufacture chiefly to the very purest and best classes of iron and steel, in making which her thrifty and intelligent people have developed very rare skill.

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  • If the pig iron is to follow path 2, the purification which converts it into wrought iron or steel consists chiefly in oxidizing and thereby removing its carbon, phosphorus and other impurities, while it is molten, either by means of the oxygen of atmospheric air blown through it as in the Bessemer process, or by the oxygen of iron ore stirred into it as in the puddling and Bell-Krupp processes, or by both together as in the open hearth process.

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  • The shaping processes include the mechanical ones, such as rolling, forging and wire-drawing, and the remelting ones such as the crucible process of melting wrought iron or steel in crucibles and casting it in ingots for the manufacture of the best kinds of tool steel.

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  • In fact, the molten iron is heated so far above its melting point that, instead of being run at once into pigs as is usual, it may, without solidifying, be carried even several miles in large clay-lined ladles to the mill where it is to be converted into steel.

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  • This action is of great importance whether the metal is to be used as cast iron or is to be converted into wrought iron or steel.

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  • In the former case there is no later chance to remove sulphur, a minute quantity of which does great harm by leading to the formation of cementite instead of graphite and ferrite, and thus making the cast-iron castings too hard to be cut to exact shape with steel tools; in the latter case the converting or purifying processes, which are essentially oxidizing ones, though they remove the other impurities, carbon, silicon, phosphorus and manganese, are not well adapted to desulphurizing, which needs rather deoxidizing conditions, so as to cause the formation of calcium sulphide, than oxidizing ones.

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  • In order to utilize this power, the converting mill, in which the pig iron is converted into steel, and the rolling mills must adjoin t h e blast - furnace.

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  • As present way of getting the iron of the ore into the form of wrought` iron and steel by first making cast iron and then purifying it,, i.e.

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  • Thus we have reasons enough why the blast-furnace has displaced all competing processes, without taking into account its further advantage in lending itself easily to working on an enormous scale and with trifling consumption of labour, still further lessened by the general practice of transferring the molten cast iron in enormous ladles into the vessels in which its conversion into steel takes place.

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  • The processes for converting cast iron into steel can now remove phosphorus easily, but the removal of sulphur in them is so difficult that it has to be accomplished for the most part in the blast-furnace itself.

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  • For the acid variety of this process, which does not remove sulphur, this most harmful element must be held below a limit which is always low, though it varies somewhat with the use to which the steel is to be put.

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  • Moreover, the quality of the resultant steel depends upon the temperature of the process, and this in turn depends upon the proportion of silicon, the combustion of which is the chief source of the heat developed.

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  • This is kept molten by a flame playing above it, and successive lots of the cast iron thus mixed are drawn off, as they are needed, for conversion into steel by the Bessemer or open-hearth process.

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  • As the essential difference between cast iron on one hand and wrought iron and steel on the other is that the former contains necessarily much more carbon, usually more silicon, and often more phosphorus that are suitable or indeed permissible in the latter two, the chief work of all these conversion processes is to remove the excess of these several foreign elements by oxidizing them to carbonic oxide CO, silica S102, and phosphoric acid P 2 0 5, respectively.

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  • Second, in puddling iron which is to be used as a raw material for making very fine steel by the crucible process, quality is the thing of first importance.

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  • Now in the series of operations, the blastfurnace, puddling and crucible processes, through which the iron passes from the state of ore to that of crucible tool steel, it is so difficult to detect just which are the conditions essential to excellence in the final product that, once a given procedure has been found to yield excellent steel, every one of its details is adhered to by the more cautious ironmasters, often with surprising conservatism.

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  • Though all this is elementary to-day, not only was it unknown, indeed unguessed, at the time of the invention of the Bessemer process, but even when, nearly a quarter of a century later, a young English metallurgical chemist, Sidney Gilchrist Thomas (1850-1885), offered to the British Iron and Steel Institute a paper describing his success in dephosphoriz ing by the Bessemer process with a basic-lined converter and a basic slag, that body rejected it.

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  • Thus may a 20-ton charge of cast iron be converted into steel in ten minutes.'

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  • The former of these ways is followed by the very skilful and intelligent blowers in Sweden, who, with the temperature and all other conditions well under control, and with their minds set on the quality rather than on the quantity of their product, can thus make steel of any desired carbon-content from o io to 1.25%.

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  • In making very low-carbon steel this recarburizing proper is not needed; but in any event a considerable quantity of manganese must be added unless the pig iron initially contains much of that metal, in order to remove from the molten steel the oxygen which it has absorbed from the; blast, lest this make it redshort.

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  • Another way of introducing the carbon is Darby's process of throwing large paper bags filled with anthracite, coke or gas-carbon into the casting ladle as the molten steel is pouring into it.

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  • The steel dissolves the carbon of this fuel even more quickly than water would dissolve salt under like conditions.

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  • The two great essential discoveries were first that the rapid passage of air through molten cast iron raised its temperature above the melting point of low-carbon steel, or as it was then called " malleable iron," and second that this low-carbon steel, which Bessemer was the first to make in important quantities, was in fact an extraordinarily valuable substance when made under proper conditions.

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  • In order that the phosphoric acid may be the more fully liberated by the humic acid, &c., of the earth, a little silicious sand is mixed with the still molten slag after it has been poured off from the molten steel.

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  • Hence in making steel rich in carbon it is not possible, as in the acid Bessemer process, to end the operation as soon as the carbon in the metal has fallen to the point sought, but it is necessary to remove practically all of the carbon, then the phosphorus, and then " recarburize," i.e.

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  • Manganese to the extent of 1.80% is desired as a means of preventing the resultant steel from being redshort, i.e.

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  • Whatever be the form into which the steel is to be rolled, it must in general first be poured from the Bessemer converter in which it is made into a large clay-lined ladle, and thence cast in vertical pyramidal ingots.

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  • To bring them to a temperature suitable for rolling, these ingots must be set in heating or soaking furnaces (§ 125), and this should be done as soon as possible after they are cast, both to lessen the loss of their initial heat, and to make way for the next succeeding lot of ingots, a matter of great importance, because the charges of steel follow each other at such very brief intervals.

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  • Wood, of Sparrows Point, Md., in which the moulds, while receiving the steel, stand on a train of cars, which are immediately run to the side of the soaking furnace.

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  • The mould-train now carries its empty moulds to a cooling yard, and, as soon as they are cool enough to be used again, carries them back to the neighbourhood of the converters to receive a new lot of steel.

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  • In the other movements, all the moulds and ingots of a given charge of steel are grouped as a train, which is moved as a unit by a locomotive.

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  • On account of this difficulty the moulds formerly stood, not on cars, but directly on the floor of a casting pit while receiving the molten steel.

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  • Mr Wood met this difficulty by the simple device of so shaping the cars that they completely protect both their own running gear and the track from all possible spattering, a device which, simple as it is, has materially lessened the cost of the steel and greatly increased the production.

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  • Indeed, the whole German production of acid Bessemer steel in 1899 was at a rate but slightly greater than that here given for one pair of American converters; and three pairs, if this rate were continued, would make almost exactly as much steel as all the sixty-five active British Bessemer converters, acid and basic together, made in 1899.

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  • But, on the other hand, when only a relatively small quantity of a special kind of steel is needed, very much smaller charges, in some cases weighing even less than half a ton, have been treated with technical success.

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  • This has been particularly true in the manufacture of steel castings, i.e.

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  • For making castings, especially those which are so thin and intricate that, in order that the molten steel may remain molten long enough to run into the thin parts of the mould, it must be heated initially very far above its melting-point, the Bessemer process has a very great advantage in that it can develop a much higher temperature than is attainable in either of its competitors, the crucible and the openhearth processes.

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  • In it the steel heats the converter, whereas in the open-hearth and crucible processes the furnace heats the steel.

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  • The open-hearth process consists in making molten steel out of pig or cast iron and " scrap," i.e.

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  • The proportion of pig to scrap used depends chiefly on the relative cost of these two materials, but sometimes in part also on the carbon-content which the resultant steel is to have.

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  • Thus part at least of the carbon which a high-carbon steel is to contain may be supplied by the pig iron from which it is made.

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  • The oxygenated metal is prepared by melting cast iron diluted with as much scrap steel as is available, and oxidizing it with the flame and with iron ore as it lies in a thin molten layer, on the hearth of a large open-hearth furnace; the thinness of the layer hastens the oxidation, and the large size of the furnace permits considerable frothing.

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  • Yet the use of an open-hearth furnace of very great capacity, say of 200 tons per charge, has the disadvantage that such very large lots of steel, delivered at relatively long intervals, are less readily managed in the subsequent operations of soaking and rolling down to the final shape, than smaller lots delivered at shorter intervals.

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  • Talbot carries on the process as a quasicontinuous instead of an intermittent one, operating on Too-ton or 200-ton lots of cast iron in such a way as to draw off his steel in 20-ton lots at relatively short intervals, charging a fresh 20-ton lot of cast iron to replace each lot of steel thus drawn off, and thus keeping the furnace full of metal from Monday morning till Saturday night.

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  • It is well to remove this latter element early, so that when the carbon shall have fallen to the proportion which the steel is to contain, the steel shall already be free from phosphorus, and so ready to cast.

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  • The ebullition from the formation of carbonic oxide puffs up the resultant phosphoric slag enough to make most of it run out of the furnace, thus both removing the phosphorus permanently from danger of being later deoxidized and returned to the steel, and partly freeing the bath of metal from the heat-insulating blanket of slag.

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  • In the duplex process the conversion of the cast iron into steel is begun in the Bessemer converter and finished in the openhearth furnace.

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  • In the acid Bessemer process the reason why the sulphur-content must be small is that the process removes no sulphur; and the reason why the silicon-content should be constant is that, because silicon is here the chief source of heat, variations in its content cause corresponding variations in the temperature, a most harmful thing because it is essential to the good quality of the steel that it shall be finished and cast at the proper temperature.

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  • Low-carbon steel might thus be converted into highcarbon steel, but this is not customary.

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  • It was formerly sheared to short lengths and formed into piles, which were then rolled out, perhaps to be resheared and rerolled into bars, known as " single shear " or " double shear " steel according to the number of sheaiings.

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  • For long all the best high-carbon steel was made by remelting this blister steel in crucibles (§ 106), but in the last few years the electric processes have begun to make this steel (§ 108).

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  • The impact face of these plates is given the intense hardness needed by being converted into high-carbon steel, and then hardened by sudden cooling.

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  • The crucible process consists essentially in melting one or another variety of iron or steel in small 80-lb.

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  • Its chief, indeed almost its sole use, is for making tool steel, the best kinds of spring steel and other very excellent kinds of high-carbon and alloy steel.

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  • In Great Britain the charge usually consists of blister steel, and is therefore high in carbon, so that the crucible process has very little to do except to melt the charge.

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  • Compared with the Bessemer process, which converts a charge of even as much as 20 tons of pig iron into steel in a few minutes, and the open-hearth process which easily treats charges of 75 tons, the crucible process is, of course, a most expensive one, with its little 80-lb charges, melted with great consumption of fuel because the heat is kept away from the metal by the walls of the crucible, themselves excellent heat insulators.

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  • But it survives simply because crucible steel is very much better than either Bessemer or openhearth steel.

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  • Till Huntsman developed the crucible process in 1740, the only kinds of steel of commercial importance were blister steel made by carburizing wrought iron without fusion, and others which like it were greatly injured by the presence of particles of slag.

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  • It is true that Reaumur in 1722 described his method of making molten steel in crucibles, and that the Hindus have for centuries done this on a small scale, though they let the molten steel resolidify in the crucible.

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  • He could make only high-carbon steel, because he could not develop within his closed crucibles the temperature needed for melting low-carbon steel.

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  • The crucible process remained the only one by which slagless steel could be made, till Bessemer, by his astonishing invention, discovered at once low-carbon steel and a process for making both it and highcarbon steel extremely cheaply.

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  • This is used in the crucible process as a convenient source of the carbon needed for high-carbon steel.

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  • In steel-making, electric furnaces are used for two distinct purposes, first for making steel sufficiently better than Bessemer and open-hearth steels to replace these for certain important purposes, and second for replacing the very expensive crucible process for making the very best steel.

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  • A pair of electric arcs play between these electrodes and the molten steel, passing through the layer of slag, G, and generating much heat.

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  • When the Heroult furnace is used for completing the purification of molten steel begun in the Bessemer or open-hearth process, and this is its most appropriate use, the process carried out in it may be divided into two stages, first dephosphorization, and second deoxidation and desulphurization.

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  • In the first stage the phosphorus is removed from the molten steel by oxidizing it to phosphoric acid, P205, by means of iron oxide contained in a molten slag very rich in lime, and hence very basic and retentive of that phosphoric acid.

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  • When the desulphurization is sufficiently complete, the sulphurbearing slag is removed, the final additions needed to give the metal exactly the composition aimed at are made, and the molten steel is tapped out of the furnace into its moulds.

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  • The reason for this is that in it the slag, by means of which all the purification must needs be done, is not heated effectively; that hence it is not readily made thoroughly liquid; that hence the removal of the phosphoric slag made in the early dephosphorizing stage of the process is liable to be incomplete; and that hence, finally, the phosphorus of any of this slag which is left in the furnace becomes deoxidized during the second or deoxidizing stage, and is thereby returned to befoul the underlying steel.

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  • The Roechling-Rodenhauser furnace is unfitted, by the vulnerability of its interior walls, for receiving charges of cold metal to be melted down, but it is used to good advantage for purifying molten basic Bessemer steel sufficiently to fit it for use in the form of railway rails.

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  • We are now in a position to understand why electricity should be used as a source of heat in making molten steel.

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  • Electric furnaces are at an advantage over others as regards the removal of sulphur and of iron oxide from the molten steel, because their atmosphere is free from the sulphur always present in the flame of coal-fired furnaces, and almost free from oxygen, because this element is quickly absorbed by the carbon and silicon of the steel, and in the case of arc furnaces by the carbon of the electrodes themselves, and is replaced only very slowly by leakage, whereas through the Bessemer converter and the open-hearth furnace a torrent of air is always rushing.

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  • They make a better though a dearer steel.

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  • In short electric furnaces replace the old crucible furnace primarily because they work more cheaply, though in addition they may be made to yield a better steel than it can.

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  • Here their use is likely to be limited by its costliness, because for the great majority of purposes the superiority of the electrically purified steel is not worth the cost of the electric purification.

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  • It is still in great demand for certain normal purposes for which either great ease in welding or resistance to corrosion by rusting is of great importance; for purposes requiring special forms of extreme ductility which are not so confidently expected in steel; for miscellaneous needs of many users, some ignorant, some very conservative; and for remelting in the crucible processAll the best cutlery and tool steel is made either by the crucible process or in electric furnaces, and indeed all for which any considerable excellence is claimed is supposed to be so made, though often incorrectly.

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  • But the great mass of the steel of commerce is made by the Bessemer and the open-hearth processes..

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  • Open-hearth steel is generally thought to be better than Bessemer, and the acid variety of each of these two processes is thought to yield a better product than the basic variety.

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  • Thus the basic open-hearth process, is the only one which can make steel from cast iron containing, more than o io% but less than i 80%of phosphorus.

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  • Though, as we have seen in § 19, steel is rarely given a carbon tween 3 and 4% of carbon, the usual FIG.

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  • For crushing certain kinds of rock, the hardness of which cast iron is capable really makes it more valuable, pound for pound, than steel.

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  • The mass as a whole, then, consists of 96.4 parts of metallic matrix, which itself is in effect a 0.415% carbon rail steel, weakened and embrittled by having its continuity broken up by this skeleton of graphite forming 3.6% of the whole mass by weight, or say 12% by volume.

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  • As, in succeeding members of this same series of cast irons, more of the graphite of the initial skeleton changes into cementite and thereby becomes part of the metallic matrix, so the graphite skeleton becomes progressively thinner and more discontinuous, and the matrix richer in cementite and hence in carbon and hence equivalent first to higher and higher carbon steel, such as tool steel of I carbon, file steel of 1.50%, wire-die steel of 2% carbon and then to white cast iron, which consists essentially of much cementite with little ferrite.

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  • Above the diagram are given the names of the different classes of cast iron to which different stages in the change from graphite to cementite correspond, and above these the names of kinds of steel or cast iron to which at the corresponding stages the constitution of the matrix corresponds, while below the diagram are given the properties of the cast iron as a whole corresponding to these stages, and still lower the purposes for which these stages fit the cast iron, first because of its strength and shock-resisting power, and second because of its hardness.

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  • Fortunately its embrittling effect on cast iron is very much less than on steel, so that the upper limit or greatest tolerable proportion of phosphorus, instead of being o.10 or better 0.08% as in the case of rail steel, may be put at 0.50% in case of machinery castings even if they are exposed to moderate shocks; at 1.60% for gas and water mains in spite of the gravity of the disasters which extreme brittleness here might cause; and even higher for castings which are not exposed to shock, and are so thin that the iron of which they are made must needs be very fluid.

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  • Steel ingots and other steel castings are subject to three kinds of defects so serious as to deserve notice here.

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  • In making castings of steel this same difficulty arises; and much of the steel-founder's skill consists either in preventing these pipes, or in so placing them that they shall not occur in the finished casting, or at least not in a harmful position.

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  • In making armour-plates from steel ingots, as much as 40% of the metal may be rejected as unsound from this cause.

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  • But deepseated blowholes like those at B are relatively harmless in lowcarbon easily welding steel, because the subsequent operation of forging or rolling usually obliterates them by welding their sides firmly together.

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  • This is done chiefly by casting the steel at a relatively low temperature, and by limiting the quantity of manganese and silicon which it contains.

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  • There are two distinct ways of making the steel objects actually used in the arts, such as rails, gear wheels, guns, beams, &c., out of the molten steel made by the Bessemer, open hearth, or crucible process, or in an electric furnace.

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  • The first is by " steel founding," i.e.

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  • The steel is cast in lots, weighing in some cases as much as 75 tons, in enduring cast iron moulds into very large ingots, which with their initial heat are immediately rolled down by a series of powerful roll trains into their final shape with but slight wear and tear of the moulds and the machinery.

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  • Heating Furnaces are used in iron manufacture chiefly for bringing masses of steel or wrought iron to a temperature proper for rolling or forging.

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  • The corresponding changes in the case of steel are even more striking.

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  • The United States production in 1907 was 1714 times that of 1865, and the proportion which it formed of the world's steel rose from 3% in 1865 to Io% in 1870, 30% in 1880; 36% in 1890, 40% in 1899 and 46% in 1907.

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  • In 1907 the British steel production was nearly five times, that of the [[Table Iv]].- Reduction in Cost of Iron Manufacture in America-C. Kirchoff.

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  • Of the combined wrought iron and steel of the United States, steel formed only 2% in 1865, but 37% in 1880, 85% in 1899 and 91% in 1907.

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  • Thus in the nineteen years between 1880 and 1899 the age of iron gave place to that of steel.

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  • They include worsted spinning mills; collieries, ironstone mines, quarries and brickworks; the manufacture of iron and steel, both in the rough and in the form of finished articles, as locomotives, bridge castings, ships' engines, gun castings and shells, &c. The parliamentary borough returns one member.

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  • The stand is generally made circular in section, each of the three legs being shod at the lower extremity with steel.

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  • It is the seat of iron, steel and copper industries, besides carrying on extensive manufactures of ribbons, trimmings and silk goods generally.

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  • The largest iron and steel works are at Essen, Oberhausen, Duisburg, Dusseldorf and Cologne, while cutlery and other small metallic wares are extensively made at Solingen, Remscheid and Aix-la-Chapelle.

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  • The chief metal industry of the country is represented by the iron and steel works of Charleroi and Liege.

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  • Other notable branches of manufacturing industry, besides those already named, are flour-mills, jute, hosiery, lace, paper, cement, hats, haberdashery, machinery, tobacco, soap and candle factories, iron and steel works, distilleries, breweries, potteries, vinegar, chocolate, varnish, furniture, clothing and brickworks.

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  • The production of iron and steel increased from 13,000 tons in 1862 to about 500,000 tons in 1905.

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  • It is the chief seat in Sweden of the iron and steel industries, its cutlery being especially noted, while damascened work is a specialty.

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  • Coal and iron ore abound in the vicinity, and the city, manufactures iron, steel, tin plate, electrical and telephone supplies, shovels, boilers, leather, flour, brick and tile, salt, furniture and several kinds of vehicles.

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  • Similarly Guyton de Morveau showed that, like charcoal, diamond converts soft iron into steel.

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  • For rock drills, and revolving saws for stone cutting, either diamond, bort or carbonado is employed, set in steel tubes, disks or bands.

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  • The Pasig river is crossed by two modern steel cantilever bridges.

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  • Two long jetties or breakwaters have now been constructed, about 350 acres of harbour area have been dredged to a depth of 30 ft., and two wharves of steel and concrete, one 600 ft.

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  • The Victoria Bridge is a fine steel structure, which replaced the bridge swept away by floods in February 1893.

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  • The steel contained less than 1% of foreign materials.

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  • They carried double-edged swords and short daggers for use hand to hand, the steel of which was hardened b y being buried underground; their defensive armour was a light Gallic shield or a round wicker buckler, and greaves of felt round their legs.

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  • Huge blast furnaces are in constant activity, and the output of rolled iron and steel is constantly increasing.

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  • Many states have been for a considerable time supplied by Krupp with steel guns and battleship plates.

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  • The export of steel (railway) rails and bridges from this part is steadily on the increase.

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  • Iron and steel and manufactures - 1,012,376 379,479

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  • He soon made himself known by a variety of useful mechanical inventions, and in 1818 came over to England with a plan for engraving bank-notes on steel, which ultimately proved a signal success, and was carried out by Perkins in partnership with the English engraver Heath.

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